沸騰制粒機俗稱一步法制粒,是目前制粒工藝中一種重要的制粒方法,沸騰制粒機的主要功能是混合、制粒和干燥。由于三道工序在同一密閉容器中完成,故又稱為一步制粒機。 本機在不使用噴霧功能時,可做為獨立的沸騰干燥機使用,由于具有以上功能,所以廣泛適用于制藥、食品、飼料、輕工、化工等行業中的制粒與干燥,成品顆??晒褐扑幤蜃黝w粒狀沖劑。
沸騰制粒機俗稱一步法制粒,是目前制粒工藝中一種重要的制粒方法,沸騰制粒機的主要功能是混合、制粒和干燥。由于三道工序在同一密閉容器中完成,故又稱為一步制粒機。 本機在不使用噴霧功能時,可做為獨立的沸騰干燥機使用,由于具有以上功能,所以廣泛適用于制藥、食品、飼料、輕工、化工等行業中的制粒與干燥,成品顆??晒褐扑幤蜃黝w粒狀沖劑。
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產品簡介Product introduction
沸騰制粒機俗稱一步法制粒,是目前制粒工藝中一種重要的制粒方法,沸騰制粒機的主要功能是混合、制粒和干燥。由于三道工序在同一密閉容器中完成,故又稱為一步制粒機。 本機在不使用噴霧功能時,可做為獨立的沸騰干燥機使用,由于具有以上功能,所以廣泛適用于制藥、食品、飼料、輕工、化工等行業中的制粒與干燥,成品顆粒可供壓制藥片或作顆粒狀沖劑。
Boiling granulator, commonly known as one-step granulation, is an important granulation method in current granulation processes. The main functions of boiling granulator are mixing, granulation, and drying. Due to the fact that the three processes are completed in the same closed container, it is also known as a one-step granulator. When the spray function is not used, the machine can be used as an independent boiling dryer. Because of the above functions, it is widely used for granulation and drying in pharmaceutical, food, feed, light industry, chemical industry and other industries. The finished particles can be used for pressing pharmaceutical tablets or granular granules.
工作原理Working principle
物料粉末粒子,在原料容器(流化床)中呈環形流化狀態。受到經過凈化后的加熱空氣預熱和混合,將粘合劑溶液霧化噴入,使若干粒子聚集成含有粘合劑的團粒,由于熱空氣對物料的不斷干燥,使團粒中的水分蒸發,粘合劑凝固,此過程不斷重復進行,形成理想的、均勻的多微孔球狀顆粒。
The material powder particles are in an annular fluidized state in the raw material container (fluidized bed). After being preheated and mixed with purified heated air, the adhesive solution is atomized and sprayed in, causing several particles to aggregate into agglomerates containing adhesive. Due to the continuous drying of the material by hot air, the moisture in the agglomerates evaporates, and the adhesive solidifies. This process is repeated continuously, forming ideal and uniform multi porous spherical particles.
應用范圍Application scope
☆ 制藥行業的造粒:片劑顆粒、沖劑顆粒、膠囊劑顆粒。
Granulation in the pharmaceutical industry: tablet granules, granule granules, capsule granules
☆食品行業的造粒:可可、咖啡、奶粉、顆粒果汁、調味品等。
Granulation in the food industry: cocoa, coffee, milk powder, granular juice, seasoning, etc.
☆ 其它行業的造粒:農藥、飼料、化肥、顏料、染料化工等。
Granulation in other industries: pesticides, feed, fertilizers, pigments, dye chemicals, etc.
☆粉狀或顆粒濕物料的干燥。
Drying of powdery or granular wet materials.
☆ 包衣:顆粒、丸劑保護層、備色、緩解、薄膜、腸溶包衣等。
Coating: Granules, pill protective layer, color preparation, relief, film, enteric coating, etc.
設備特點Equipment characteristics
? 通過粉體造粒,改善流動性,減少粉塵飛揚。
Through powder granulation, improve fluidity and reduce dust flying.
? 通過粉體造粒改善其溶解性能。
Improve its solubility through powder granulation.
? 混合、制粒、干燥在一機內在完成制粒。
Mixing, granulation, and drying are completed in one machine for granulation.
? 采用抗靜電濾布,設備操作安全。
Using anti-static filter cloth ensures safe equipment operation.
? 設置壓力泄放孔,一旦發生爆炸,設備人員不受傷害。
Set pressure relief holes to prevent equipment and personnel from being injured in the event of an explosion.
成品顆粒Finished particles
注:顆粒大小、硬度、形狀可調
Note: the size, hardness and shape of the particles are adjustable
技術參數表Technical parameter table
項目project | 單位unit | LMF-5 | LMF-10 | LMF-15 | LMF-30 | LMF-90 | LMF120 | LMF-200 | LMF-300 | LMF-500 | |
制粒倉 Granulation silo | 容量capacity | L | 12 | 22 | 45 | 100 | 300 | 420 | 670 | 1000 | 1500 |
尺寸Size | mm | 300 | 400 | 550 | 700 | 1100 | 1200 | 1400 | 1600 | 1800 | |
一次投料量One feeding amount | kg | 1.5-4.5 | 4-6 | 10-20 | 15-45 | 60-120 | 80-100 | 100-300 | 150-450 | 250-750 | |
風機 blowing machine | 風量Air volume | m3/h | 1000 | 1200 | 1400 | 1800 | 4000 | 4500 | 6000 | 7000 | 8000 |
風壓wind presssure | mmH2O | 375 | 375 | 480 | 480 | 950 | 950 | 950 | 950 | 950 | |
功率power | kw | 3 | 4 | 5.5 | 7.5 | 15 | 18.5 | 22 | 30 | 37 | |
蒸氣消耗量 Steam consumption | kg/h | 15 | 23 | 42 | 70 | 190 | 211 | 282 | 366 | 451 | |
壓縮空氣消耗量Steam pressure compressed air consumption | m3/min | 0.6 | 0.6 | 0.6 | 0.9 | 0.9 | 0.9 | 1.1 | 1.5 | 1.5 | |
主機重量Weight | kg | 250 | 300 | 700 | 900 | 1200 | 1300 | 1500 | 1800 | 2000 | |
蒸氣壓力vapor pressure | Mpa | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | |
溫度temperature | ℃ | 室溫-120℃范圍內調節 Adjustment within the range of room temperature -120 ℃ | |||||||||
作業時間One operation time | min | 45-90 | |||||||||
成品率First time yield | % | ≥99 | ≥99 | ≥99 | ≥99 | ≥99 | ≥99 | ≥99 | ≥99 | ≥99 | |
噪音noise | Dd(A) | 風機與主機隔離安裝,噪聲≤75Db(A) Isolation installation between fan and host, noise ≤ 75Db (A) | |||||||||
長×寬×高Length x width x height | m | 1×0.55×1.8 | 1.2×0.6×2.1 | 1.25×0.75×2.1 | 1.6×0.9×2.3 | 2.0×1.15×3 | 2.2×1.65×3.3 | 2.34×1.7×3.8 | 2.8×1.9×3.8 | 3×2.25×4.2 | |
注:設備產量僅供參考,具體產量以實際測試為準,
Note: The equipment output is for reference only, and the specific output is subject to actual testing