帶式干燥機是成批生產用的連續式干燥設備。用于透氣性較好的片狀、條狀、顆粒狀物料的干燥。對于脫水蔬菜、中藥飲片等含水率高、而物料溫度不允許高的物料尤為合適,該系列干燥機具有干燥速度快、蒸發強度高。產品質量好的優點,對脫水濾餅類的膏狀物科,需經造粒制成棒狀后亦可干燥。
設備簡介Equipment Introduction
帶式干燥機是成批生產用的連續式干燥設備。用于透氣性較好的片狀、條狀、顆粒狀物料的干燥。對于脫水蔬菜、中藥飲片等含水率高、而物料溫度不允許高的物料尤為合適,該系列干燥機具有干燥速度快、蒸發強度高。產品質量好的優點,對脫水濾餅類的膏狀物科,需經造粒制成棒狀后亦可干燥。
Belt dryer is a continuous drying equipment used in batch production. Used for drying sheet, strip, and granular materials with good breathability. This series of dryers is particularly suitable for materials with high moisture content, such as dehydrated vegetables and traditional Chinese medicine decoction pieces, and the temperature of the materials is not allowed to be high. They have fast drying speed and high evaporation intensity. The advantage of good product quality is that for the paste like substances of dehydrated filter cakes, they need to be granulated into a rod shape and can also be dried.
工作原理operational principle
物料由加料器均勻地鋪在網帶上,網帶一般采用12-60目不銹鋼絲網,由傳動裝置拖動在干燥機內移動。干燥機由若干單元組成,每一單元熱風獨立循環,部分尾氣由專門排濕風機排出,廢氣由調節閥控制,熱氣由下往上或由上往下穿過鋪滿物料的網帶完成熱量與質量傳遞的進程,帶走物料水份。網帶緩慢移動,運行速度可根據物料溫度自由調節,干燥后的成品連續落入收料器中。上下循環單元根據用戶需要可靈活配備,單元數量亦可根據需要選取。
The materials are evenly laid on the mesh belt by the feeder, and the mesh belt is generally made of 12-60 mesh stainless steel wire mesh, which is dragged by the transmission device to move inside the dryer. The dryer consists of several units, each with independent circulation of hot air. Part of the exhaust gas is discharged by a dedicated dehumidification fan, and the exhaust gas is controlled by a regulating valve. The hot air passes through the mesh belt covered with materials from bottom to top or from top to bottom to complete the process of heat and mass transfer, taking away the moisture of the materials. The mesh belt moves slowly, and the operating speed can be freely adjusted according to the material temperature. The dried finished product continuously falls into the receiver. The upper and lower loop units can be flexibly equipped according to user needs, and the number of units can also be selected according to needs.
設備特點Equipment characteristics
l 可以調節空氣量、加熱溫度、物料停留時間及加料速度以取得最佳干燥效果。
l 設備配置靈活,可使用網帶沖洗系統及物料冷卻系統。
l 操作靈活,濕物料進入機內后,干燥過程在完全密封的箱體內進行,勞務條件較好,避免粉塵的外泄。
l 干燥物料隨同傳送帶移動時,物料顆粒間的相對位置比較固定,具有基本相同的干燥時間,對于物料色澤變化或含水率要求均勻的某些干燥過程來說,非常適合,此外,物料在設備里受到的振動和沖擊很輕微,物料顆粒不易破碎,因此也適合干燥某些不允許破碎的物料。
l 不僅可以對物料進行干燥,有時還可對物料進行培烤,熟化或冷卻等處理操作。
l 獨特的分風裝置,使熱風分布更加均勻,確保產品品質的一致性。
l 結構簡單,安裝方便,能長期運行,發生故障時,可進入箱體內部檢修,維修方便。
l It is possible to adjust the air volume, heating temperature, material residence time, and feeding speed to achieve the best drying effect.
l The equipment configuration is flexible and can use mesh belt flushing system and material cooling system.
l Flexible operation, after wet materials enter the machine, the drying process is carried out in a completely sealed box, with good labor conditions to avoid the leakage of dust.
l When drying materials move along with the conveyor belt, the relative position between the material particles is relatively fixed, with basically the same drying time. It is very suitable for some drying processes where the material color changes or the moisture content is required to be uniform. In addition, the materials are subject to slight vibration and impact in the equipment, and the material particles are not easy to break, so it is also suitable for drying some materials that are not allowed to break.
l Not only can materials be dried, but sometimes they can also be subjected to processing operations such as roasting, ripening, or cooling.
l The unique air distribution device ensures a more even distribution of hot air and consistency in product quality.
l The structure is simple, easy to install, and can operate for a long time. In the event of a malfunction, it can be accessed inside the box for easy maintenance.
應用范圍Application scope
脫水蔬菜、顆粒飼料、味精、雞精、椰蓉、有機顏料、合成橡膠、丙烯纖維、藥品、小木制塑料制品、電子元器件老化、固化、碳酸鈣 、白炭黑染料等。
Dehydrated vegetables, pellet feed, monosodium glutamate, chicken essence, coconut, organic pigments, synthetic rubber, acrylic fiber, pharmaceuticals, small wooden plastic products, aging and curing of electronic components, calcium carbonate, white carbon black dyes, etc.
單層帶技術參數表Technical parameter table for single-layer tape
型號 model | LMD1208 | LMD1210 | LMD1608 | LMD1610 | LMD2008 | LMD2010 | LMD2020 | |
單元數 Number of units | 4 | 5 | 4 | 5 | 4 | 5 | 10 | |
帶寬bandwidth | 1.2m | 1.2m | 1.6m | 1.6m | 2m | 2m | 2m | |
干燥段長 Drying section length | 8m | 10m | 8m | 10m | 8m | 10m | 20m | |
鋪料厚 Paving thickness | 10-80mm | |||||||
使用溫度 Operating temperature | 50-140℃ | |||||||
蒸汽壓力 Steam pressure | 0.2-0.8MPa | |||||||
蒸汽耗量 Steam consumption | 120-300 kg/h | 150-375 kg/h | 150-400 kg/h | 180-500 kg/h | 180-500 kg/h | 225-600 kg/h | 450-1200 kg/h | |
干燥時間 drying time | 0.2-1.2h | 1.25-1.5h | 0.2-1.2h | 0.25-1.5h | 0.2-1.2h | 0.25-1.5h | 0.5-3h | |
干燥強度 dry strength | 60-160 kg水/h | 80-200 kg水/h | 85-220 kg水/h | 100-260 kg水/h | 100-260 kg水/h | 120-300 kg水/h | 240-600 kg水/h | |
設備總功率 power | 11.4kw | 13.6kw | 14.6kw | 18.7kw | 19.7kw | 24.5kw | 51kw | |
長*寬*高 length*width*height
| 長 | 9.56mm | 11.56mm | 9.56mm | 11.56mm | 9.56mm | 11.56mm | 21.56mm |
寬 | 1.49mm | 1.49mm | 1.9mm | 1.9mm | 2.32mm | 2.32mm | 2.32mm | |
高 | 2.3mm | 2.3mm | 2.4mm | 2.4mm | 2.5mm | 2.5mm | 2.5mm | |
總重weight | 4500kg | 5600kg | 5300kg | 6400kg | 6200kg | 7500kg | 14000kg |
3層帶技術參數表Technical parameter table for 3-layer strip
型號 model | LMD1208-3 | LMD1210-3 | LMD1608-3 | LMD1610-3 | LMD2008-3 | LMD2010-3 |
單元數 Number of units | 4×3 | 5×3 | 4×3 | 5×3 | 4×3 | 5×3 |
帶寬 bandwidth | 1.2m | 1.2m | 1.6m | 1.6m | 2m | 2m |
干燥段長 Drying section length | 8×3m | 10×3m | 8×3m | 10×3m | 8×3m | 10×3m |
鋪料厚 Paving thickness | 10-80mm | |||||
使用溫度 Operating temperature | 50-140℃ | |||||
蒸汽壓力 Steam pressure | 0.2-0.8MPa | |||||
蒸汽耗量 Steam consumption | 360-600 kg/h | 420-720 kg/h | 450-840 kg/h | 480-960 kg/h | 480-960 kg/h | 630-1350 kg/h |
換熱面積 Heat exchange area | 816㎡ | 1020㎡ | 1056㎡ | 1320㎡ | 1344㎡ | 1680㎡ |
干燥強度 dry strength | 150-450 kg水/h | 220-550 kg水/h | 240-600 kg水/h | 280-750 kg水/h | 280-750 kg水/h | 350-900 kg水/h |
風機數量 Number of fans | 14 | 17 | 14 | 17 | 14 | 17 |
內機總功率 Total internal power | 30.8kw | 37.4kw | 42kw | 51kw | 56kw | 68kw |
設備總功率 Total power of equipment | 35.3kw | 41.9kw | 46.5kw | 55.5kw | 60.5kw | 72.5kw |
長*寬*高 length*width*height | 9.77×2.2 ×4.5m | 11.77×2.2 ×4.5m | 9.77×2.6 ×4.7m | 11.77×2.6 ×4.7m | 9.77×3.06 ×4.9m | 11.77×3.06 ×4.9m |
重量Weight | 4800×3kg | 5780×3kg | 5400×3kg | 6550×3kg | 6350×3kg | 7800×3kg |
注:圖中所示蒸發水量視物料干燥溫度,鋪料厚度及停留時間而定。
Note: The amount of evaporation shown in the figure depends on the drying temperature of the material, the thickness of the paving material, and the residence time.