LPG系列高速離心式噴霧干燥機是一種適用于乳濁液、懸浮液、糊狀物、溶液等液體干燥的專用干燥設備。在聚合物和樹脂類;染料、顏料類;陶瓷、玻璃類;除銹劑、殺蟲藥類;碳水化合物、乳制品類;洗滌劑和表面活性類;肥料類;有機化合物、無機化合物液體物料的干燥上,表現得尤為出色。
設備簡介Equipment Introduction
LPG系列高速離心式噴霧干燥機是一種適用于乳濁液、懸浮液、糊狀物、溶液等液體干燥的專用干燥設備。在聚合物和樹脂類;染料、顏料類;陶瓷、玻璃類;除銹劑、殺蟲藥類;碳水化合物、乳制品類;洗滌劑和表面活性類;肥料類;有機化合物、無機化合物液體物料的干燥上,表現得尤為出色。
LPG series high-speed centrifugal spray dryer is a special drying equipment for drying emulsion, suspension, paste, solution and other liquids. In polymers and resins; Dyes and pigments; Ceramics and glass; Rust removers and insecticides; Carbohydrates and dairy products; Detergents and surfactants; Fertilizers; The drying performance of organic and inorganic compound liquid materials is particularly outstanding.
工作原理operational principle
空氣通過過濾器和加熱器,進入干燥器頂部的空氣分配器,熱空氣呈螺旋狀均勻進入干燥器。料液由料液槽經過濾器由泵送至干燥器頂部的離心霧化器,使料液噴成極小的物狀液滴,料液和熱空氣并流接觸,水份迅速蒸發,在極短的時間內干燥為成品。成品由干燥塔底部和旋風分離器排出,廢氣由風機抽出排出。
Air enters the air distributor at the top of the dryer through filters and heaters, and hot air enters the dryer uniformly in a spiral shape. The material liquid is pumped from the material liquid tank through a filter to the centrifugal atomizer at the top of the dryer, causing the material liquid to spray into tiny droplets. The material liquid and hot air come into contact in parallel, and the water quickly evaporates, drying into finished products in a very short time. The finished product is discharged from the bottom of the drying tower and the cyclone separator, while the exhaust gas is extracted and discharged by the fan.
設備特點Equipment characteristics
l 干燥速度快,一般只需5-15秒,具有瞬時干燥特點。
l 物料短時間內完成干燥過程,適應于熱敏性物料干燥,能保持物料色、香、味。
l 生產過程簡化,操作控制方便,適宜連續控制生產。
l 產品分散性、流動性、溶解性良好。
l Fast drying speed, usually only takes 5-15 seconds, with instantaneous drying characteristics.
l The material completes the drying process in a short period of time, suitable for drying thermosensitive materials, and can maintain the color, aroma, and taste of the material.
l Simplified production process, convenient operation and control, suitable for continuous production control.
l The product has good dispersibility, fluidity, and solubility.
應用范圍Application scope
噴霧干燥是液體工藝成形和干燥工業中廣泛應用的工藝,適用于從溶液、乳液、懸浮液和可塑性糊狀液體原料中生成粉狀、顆粒狀或塊狀固體產品。如果成品的顆粒大小、水份含量、堆積密度和顆粒形狀等要求嚴格時,噴霧干燥則是更佳的選擇。
化學制品:聚合氯化鋁、分散染料、活性染料、有機催化劑、洗衣粉、硫酸鋅、二氧化硅、偏硅酸鈉、氟化鉀、碳酸鈣、硫酸劑、硫酸鉀、無機催化劑、各種廢液、氟化鈉(鉀)、堿性染料顏料、染料中間體、復合肥、甲醛硅酸、氨基酸、白碳黑等。
塑料樹脂:AB、ABS乳液、尿醛樹脂、酚醛樹脂、密膠(脲)甲醛樹脂、聚乙烯、聚氯乙烯等。
食品工業:氨基酸、維生素、骨粉、調味品、調味香料、奶粉、富脂奶粉、胳朊、可可奶粉、豬血粉、醬油粉、咖啡、茶、速溶茶、葡 萄糖、山梨酸鉀、果膠、香精香料、蔬菜汁、酵母、淀粉類等、代乳粉、燕麥、雞蛋粉、蛋清(黃)、雞汁、蛋白質、大豆、花生蛋白質、水解物等。
糖類:玉米漿、玉米淀粉、葡萄糖、果膠、麥芽糖、山梨酸鉀等。
陶瓷:氧化鋁、氧化鋯、氧化鎂、氧化鈦、鈦化鎂、陶土、瓷土、各種鐵氧體及金屬氧化物等
Spray drying is a widely used process in liquid process forming and drying industry, which is suitable for generating powder, granular or block solid products from solutions, lotion, suspensions and plastic paste liquid raw materials. If the particle size, moisture content, bulk density and particle shape of the finished product are strictly required, spray drying is a better choice.
Chemical products: polyaluminum chloride, dispersed dyes, active dyes, organic catalysts, laundry detergent, zinc sulfate, silica, sodium metasilicate, potassium fluoride, calcium carbonate, sulfuric acid agents, potassium sulfate, inorganic catalysts, various waste liquids, sodium fluoride (potassium), alkaline dye pigments, dye intermediates, compound fertilizers, formaldehyde silicate, amino acids, white carbon black, etc.
Plastic resin: AB, ABS lotion, urea formaldehyde resin, phenolic resin, urea formaldehyde resin, polyethylene, PVC, etc.
Food industry: amino acids, vitamins, bone meal, condiments, spices, milk powder, fat rich milk powder, collagen, cocoa milk powder, pig blood powder, soy sauce powder, coffee, tea, instant tea, glucose, potassium sorbate, pectin, essence flavor, vegetable juice, yeast, starch, milk replacer, oatmeal, egg powder, egg white (yellow), chicken juice, protein, soybean, peanut protein, hydrolysate, etc.
Carbohydrates: corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, etc.
Ceramics: alumina, zirconia, magnesium oxide, titanium oxide, magnesium titanate, clay, ceramic clay, various ferrite and metal oxides, etc
技術參數表Technical parameter table
型號model | LPG5 | LPG25 | LPG50 | LPG100 | LPG150 | ||
入口溫度 Inlet temperature | ≤350℃ | ||||||
出口溫度 outlet temperature | 80-90℃ | ||||||
蒸發量 Evaporation capacity | 5kg/h | 25kg/h | 50kg/h | 100kg/h | 150kg/h | ||
傳送形式 Transmission form | 壓縮空氣 | 機械傳動 | |||||
轉速speed | 25000rpm | 18000rpm | 18000rpm | 15000rpm | 8000~15000rpm | ||
噴霧盤直徑 Spray disc diameter | 50mm | 120mm | 120mm | 120mm | 150mm | ||
熱源heat source | 電electricity | 電electricity | 電+蒸汽、燃油、煤氣 Electricity+steam, fuel, gas | 電+蒸汽 Electricity+steam | 電+蒸汽、燃油、煤氣 Electricity+steam, fuel, gas | ||
電加熱功率 Electric heating power
| 9kw | 45kw | 60kw | 81kw | 99kw | ||
干燥回收率 Drying recovery rate | ≧95% | ≧95% | ≧95% | ≧95% | ≧95% | ||
注:水份蒸發量與物料的特性及熱風進、出口溫度有關。當出口溫度為90℃,其水份蒸發曲線見上圖(供選型參考),隨著產品不斷更新,有關參數變更,恕不預先通知。Note: The amount of water evaporation is related to the characteristics of the material and the temperature of the hot air inlet and outlet. When the outlet temperature is 90 ℃, the water evaporation curve is shown in the above figure (for selection reference). As the product is constantly updated, relevant parameters are subject to change without prior notice. |
尺寸size | A | B | C | D | E1 | E2 | F | G | H | I |
LPG-25 | 1290 | 3410 | 4260 | 1800 | 1200 | 1200 | 1000 | 1700 | 1300 | 1550 |
LPG-50 | 1730 | 4245 | 5100 | 2133 | 1640 | 1640 | 1250 | 1750 | 1800 | 1600 |
LPG-100 | 2500 | 5300 | 6000 | 2560 | 2100 | 2100 | 1750 | 1930 | 2600 | 1780 |
LPG-150 | 2800 | 6000 | 7000 | 2860 | 2180 | 2180 | 1970 | 2080 | 3050 | 1960 |
LPG-200 | 2800 | 6600 | 7300 | 3200 | 2300 | 2300 | 2210 | 2250 | 3050 | 2100 |
LPG-300 | 2800 | 8000 | 8700 | 3700 | 2800 | 2800 | 2520 | 2400 | 3040 | 2250 |