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設備簡介Equipment Introduction

皮帶輸送機可用于食品行業、化工行業、制藥行業等，運用輸送帶的連續或間歇運動來輸送各種輕重不同的物品，用于輸送粉料、顆粒物料等，可用于對粉碎機、混合機、造粒機、包裝機等設備的物料輸送，也可輸送各種紙箱、包裝袋等單件重量不大的件貨，用途廣泛。

Belt conveyors can be used in the food industry, chemical industry, pharmaceutical industry, etc. They use the continuous or intermittent movement of conveyor belts to transport various light and heavy items. They are used to transport powder materials, granular materials, etc. They can be used for material transportation of equipment such as crushers, mixers, granulators, packaging machines, etc. They can also transport various small weight items such as cardboard boxes and packaging bags, and have a wide range of uses.

設備特點Equipment characteristics

輸送平穩，物料與輸送帶沒有相對運動，能夠避免對輸送物的損壞。噪音較小，適合于工作環境要求比較安靜的場合。結構簡單，便于維護。能耗較小，使用成本低。

Equipment features: Smooth conveying, no relative movement between the material and the conveyor belt, which can avoid damage to the conveyed material. Low noise, suitable for environments that require quietness. Simple structure, easy to maintain. Low energy consumption and low usage cost.

設備結構Equipment structure

1、波狀擋邊輸送帶Wave shaped edge conveyor belt

 在輸送機中起曳引和承載作用。波狀擋邊、橫隔板和基帶形成了輸送物料的“閘”形容器，從而實現大傾角輸送。

Plays a traction and load-bearing role in the conveyor. The wavy edges, horizontal partitions, and base belts form a "gate" for conveying materials, thereby achieving high inclination angle conveying.

2、驅動裝置Drive device

 是輸送機中的動力部分。系由Y系列電動機，ZJ型軸裝式減速器，楔塊式逆止器組成。

It is the power part of the conveyor. The system consists of Y series electric motors, ZJ type shaft mounted reducers, and wedge type backstops.

3、傳動滾筒Drive drum

 是動力傳遞的主要部件，輸送帶借其與傳動滾筒之間的摩擦力而運行。本系列傳動滾筒有膠面和光面之分，膠面滾筒是為了增加滾筒和輸送帶之間的附著力。

It is the main component of power transmission, and the conveyor belt operates through the friction between it and the transmission drum. This series of transmission drums can be divided into rubber surface and smooth surface. The rubber surface drum is designed to increase the adhesion between the drum and the conveyor belt.

4、改向滾筒Turning drum

 用于改變輸送帶的運行方向。改向滾筒用于輸送帶下表面(非承載面)。

Used to change the running direction of the conveyor belt. The redirected drum is used for the lower surface (non load bearing surface) of the conveyor belt.

5、壓帶輪Pressure roller

 用于改變輸送帶的運行方向，壓帶輪用于輸送帶上表面(承載面)。

Used to change the running direction of the conveyor belt, the pressure roller is used for the upper surface (bearing surface) of the conveyor belt.

6、托輥Idler

 托輥用于支承輸送帶和帶上的物料、使其穩定運行。本系列有上平行托輥、下平型托輥兩種型式。

Idlers are used to support conveyor belts and materials on them, ensuring their stable operation. This series has two types of rollers: upper parallel rollers and lower flat rollers.

7、托帶輥Belt roller

 托帶輥用于在凸弧段機架上支承輸送帶下分支，其支承于擋邊輸送帶兩側的空邊上。若干組托帶輥形成一個圓弧段用于使輸送帶改向。托帶輥采用懸臂支承。

The supporting roller is used to support the lower branch of the conveyor belt on the convex arc section frame, and it is supported on the empty edges on both sides of the edge blocking conveyor belt. Several sets of conveyor rollers form a curved section to redirect the conveyor belt. The supporting roller adopts cantilever support.

8、立輥Vertical roller

 立輥用于限制輸送帶跑偏，并安裝在上、下過度段機架上。每個過濾段機架上設有4個，上、下分各兩個。

Vertical rollers are used to limit the deviation of the conveyor belt and are installed on the upper and lower transition section frames. There are 4 on each filtering section rack, with two on the top and two on the bottom.

9、拍打輪清料裝置Tapping wheel cleaning device

 用于拍打輸送帶背面，震落粘在輸送帶上的物料。

Used to pat the back of the conveyor belt and shake off materials stuck to the conveyor belt.

10、拉緊裝置Tensioning device

 它的作用有:1.使輸送帶具有足夠的張力，保證輸送帶和傳動滾筒間不打滑。2.限制輸送帶在各支承間的垂度，使輸送機正常運轉。本系列采用螺旋拉緊裝置。

Its function is to provide sufficient tension on the conveyor belt to ensure that there is no slipping between the conveyor belt and the transmission drum. 2. Limit the sag of the conveyor belt between various supports to ensure the normal operation of the conveyor. This series adopts a spiral tensioning device.

11、機架、頭部漏斗、頭部護罩、導料槽、中間架、中間架支腿等Rack, head funnel, head cover, material guide groove, intermediate frame, intermediate frame support legs, etc.

在輸送機中分別起支承、防塵和導料作用。本系列中間架支腿有低式、中式和高式三種。下水平段和傾斜只配用低式中間架支腿，而上下水平段根據不同的頭架（低式、中式和高式頭架）分別配用不同的中間架支腿（低式、中式和高式中間架支腿）。

In the conveyor, it plays a supporting, dustproof, and guiding role. There are three types of intermediate support legs in this series: low, medium, and high. The lower and inclined sections are only equipped with low middle frame legs, while the upper and lower sections are equipped with different middle frame legs (low, medium, and high) according to different head frames.

設備布置形式Equipment layout form 

 為獲得較好的受料和卸料條件，本機采用“Z”形布置形式。即設有上水平段、下水平段和傾斜段，并在下水平段受料,在上水平段卸料。上水平段與傾斜段之間采用凸弧形段機架連接，下水平段與傾斜段之間采用凹弧段機架相連以實現輸送帶的圓滑過渡。

1、上水平段：為了適應不同的卸料高度的要求，頭架分為低頭架（頭架高度H0=1000mm），中式頭架（頭架高度H0=1100～1500mm）和高式頭架(頭架高度H0=1600～2000mm)。并與之相應，在上水平段分別配用低式凸弧段機架和低式中機架支腿（配用頭架高度H0=1000mm），中式凸弧段機架和中式中間架支腿（配用頭架高度H0=1100～1500mm），高式凸弧段機架和高式中間架支腿（配用頭架高度H0=1600～2000mm）。

2、傾斜段：無論上水平段采用的是低式、中式、或是高式中間架支腿，傾斜段均采用低式中間架支腿。當輸送機傾角β≧45°時，推薦采用Ⅱ型低式中間架支腿。

3、下水平段：下水平段采用低式中間架支腿。

To achieve better receiving and unloading conditions, this machine adopts a "Z" - shaped layout. There are upper horizontal sections, lower horizontal sections, and inclined sections, and materials are received in the lower horizontal section and unloaded in the upper horizontal section. The upper horizontal section and the inclined section are connected by a convex arc section frame, while the lower horizontal section and the inclined section are connected by a concave arc section frame to achieve a smooth transition of the conveyor belt.

1. Upper horizontal section: In order to meet the requirements of different unloading heights, the head frame is divided into low head frames (head frame height H0=1000mm), Chinese head frames (head frame height H0=1100-1500mm), and high head frames (head frame height H0=1600-2000mm). Correspondingly, low convex arc frame and low middle frame support legs (with head frame height H0=1000mm), Chinese convex arc frame and middle frame support legs (with head frame height H0=1100-1500mm), and high convex arc frame and middle frame support legs (with head frame height H0=1600-2000mm) are respectively equipped in the upper horizontal section.

2. Tilt section: Regardless of whether the upper horizontal section uses low, medium, or high intermediate support legs, the tilt section uses low intermediate support legs. When the inclination angle of the conveyor β≧ At 45 °, it is recommended to use Type II low intermediate support legs.

3. Lower level section: The lower level section adopts a low middle frame support leg.

設備選型Equipment Selection

l 輸送帶的材質有：橡膠、橡塑、PVC、PU等多種材質，除用于普通物料的輸送外，還可滿足耐油、耐腐蝕、防靜電等有特殊要求物料的輸送。采用專用的食品級輸送帶，可滿足食品、制藥、日用化工等行業的要求。

l 結構形式有：槽型皮帶機、平型皮帶機、爬坡皮帶機、轉彎皮帶機等多種形式，輸送帶上還可增設提升擋板、裙邊等附件，能滿足各種工藝要求。輸送機兩側配以工作臺、加裝燈架，可作為電子儀表裝配，食品包裝等裝配線。

l 驅動方式有：減速電機驅動。

l 調速方式有：變頻調速、無極變速。

l 機架材質有：碳鋼、不銹鋼、鋁型材。

l The materials of the conveyor belt include rubber, rubber, PVC, PU, and other materials. In addition to being used for the transportation of ordinary materials, it can also meet the transportation of materials with special requirements such as oil resistance, corrosion resistance, and anti-static. Using specialized food grade conveyor belts, it can meet the requirements of industries such as food, pharmaceuticals, and daily chemical industry.

l There are various structural forms such as groove belt conveyor, flat belt conveyor, climbing belt conveyor, turning belt conveyor, etc. The conveyor belt can also be equipped with accessories such as lifting baffles and skirts, which can meet various process requirements. The conveyor is equipped with workbenches and light frames on both sides, which can be used for electronic instrument assembly, food packaging, and other assembly lines.

l The driving methods include: deceleration motor drive.

l The speed regulation methods include: variable frequency speed regulation and stepless speed regulation.

l The rack materials include: carbon steel, stainless steel, and aluminum profiles.

大傾角皮帶輸送機的技術參數表Technical parameter table for high angle belt conveyor

注：除標準機型外還可根據用戶用途和要求制作定制機型

Note: In addition to standard models, customized models can also be made according to user usage and requirements