全自動粉劑定量包裝機的應(yīng)用十分廣泛,可用于化工、食品、農(nóng)副產(chǎn)品等行業(yè)的粉狀、粉末、粉體狀物料的定量包裝;如:奶粉、淀粉、農(nóng)藥、獸藥、預(yù)混料、添加劑、調(diào)味品、飼料、酶制劑等。
設(shè)備簡介Equipment Introduction
全自動粉劑定量包裝機的應(yīng)用十分廣泛,可用于化工、食品、農(nóng)副產(chǎn)品等行業(yè)的粉狀、粉末、粉體狀物料的定量包裝;如:奶粉、淀粉、農(nóng)藥、獸藥、預(yù)混料、添加劑、調(diào)味品、飼料、酶制劑等。
The application of fully automatic powder quantitative packaging machine is very extensive, which can be used for quantitative packaging of powdered, powdered, and powdery materials in industries such as chemical, food, and agricultural by-products; For example: milk powder, starch, pesticides, veterinary drugs, premixes, additives, seasonings, feed, enzyme preparations, etc.
工作原理operational principle
當(dāng)定量包裝秤進(jìn)入自動運行狀態(tài)后,稱重控制系統(tǒng)打開給料門開始加料,該給料裝置為快、慢兩級給料方式;當(dāng)物料重量達(dá)到快給料設(shè)定值時,停止快給料,保持慢給料;當(dāng)物料重量達(dá)到最終設(shè)定值時,關(guān)閉給料門,完成動態(tài)稱重過程;此時系統(tǒng)檢測夾袋裝置是否處于預(yù)定狀態(tài),當(dāng)包裝袋已夾緊后,系統(tǒng)發(fā)出控制信號打開稱量斗卸料門,物料進(jìn)入包裝袋中,物料放完后自動關(guān)閉稱量斗的卸料門;卸空物料后松開夾袋裝置,包裝袋自動落下;包裝袋落下后進(jìn)行縫包并輸送到下一工位。如此循環(huán)往復(fù)自動運行。
After the quantitative packaging scale enters the automatic operation mode, the weighing control system opens the feeding door to start feeding. The feeding device adopts two levels of fast and slow feeding methods; When the weight of the material reaches the set value for fast feeding, stop fast feeding and maintain slow feeding; When the material weight reaches the final set value, close the feeding door and complete the dynamic weighing process; At this time, the system detects whether the bag clamping device is in the predetermined state. When the packaging bag is clamped, the system sends a control signal to open the unloading door of the weighing hopper, and the material enters the packaging bag. After the material is placed, the unloading door of the weighing hopper is automatically closed; Release the bag clamping device after unloading the empty material, and the packaging bag will automatically fall down; After the packaging bag is dropped, it is sewn and transported to the next workstation. This cycle operates automatically.
設(shè)備配置和工藝流程Equipment configuration and process flow
1.包裝物料:粉末料
2.包裝重量:25Kg;
3.袋子尺寸:待定
4.計量方式:稱重式
5.要求防爆
6、工作流程:螺旋上料機自動上料→人工手動開袋套住夾袋裝置→踩下腳踏開關(guān),夾袋器將袋子夾住→設(shè)備自動去皮(雙螺旋自動給料直到到達(dá)最終數(shù)值)→再踩下腳踏開關(guān),夾袋器松開(也可調(diào)至計量充填完成自動松袋模式)→人工把袋子滑送到熱封口處(袋子下方有無動力滾筒)、踩下熱封口機腳踏開關(guān)(自抽真空自動熱合)→再到下一道工序縫包→縫包機自動啟動、縫包機和輸送帶同步運行→封包完畢機器自動切線→自動倒包整形→整個工作流程完畢。(本機全道工序可由一人操作)。
1. Packaging material: Powder material
2. Packaging weight: 25Kg;
3. Bag size: to be determined
4. Measurement method: weighing type
5. Explosion proof requirements
6. Workflow: Automatic feeding of spiral feeding machine → Manual opening of bag and trapping of bag clamping device → Step on foot switch, bag clamping device clamps the bag → Equipment automatically peels (double spiral automatic feeding until the final value is reached) → Step on foot switch again, bag clamping device releases (can also be adjusted to automatic bag loosening mode after metering and filling is completed) → Manually slide the bag to the hot sealing position (whether there is a power roller below the bag), step on the foot switch of the hot sealing machine (self vacuum automatic heat sealing) → Then proceed to the next process of sewing → The sewing machine automatically starts, and the sewing machine and conveyor belt run synchronously → After the packaging is completed, the machine automatically cuts the line → Automatic flipping and shaping → The entire process The workflow is complete. The entire process of this machine can be operated by one person.
設(shè)備特點Equipment characteristics
整機為不銹鋼制作,符合GMP食品衛(wèi)生認(rèn)證標(biāo)準(zhǔn),具有抗腐蝕的特性,可用于食品、化工、醫(yī)藥等行業(yè)產(chǎn)品的計量包裝。
獨特的設(shè)計為多樣化的物料特性提供了多種形式的加料結(jié)構(gòu)。此外,每種加料器出料口均配有快速截料門,確保了計量的精度。
有凈重、毛重兩款秤體,客戶可根據(jù)場地空間、自身產(chǎn)量、物料特性來靈活選擇。
根據(jù)客戶的包裝袋形式和物料特性需要,有多種夾袋結(jié)構(gòu)可供選擇。
觸摸屏人機界面,使操作便捷、直觀;包裝規(guī)格可任調(diào)整,工作狀態(tài)可隨時變換
The whole machine is made of stainless steel and meets the GMP food hygiene certification standards. It has anti-corrosion properties and can be used for measuring and packaging products in industries such as food, chemical, and pharmaceutical.
The unique design provides various forms of feeding structures for diverse material characteristics. In addition, each feeder outlet is equipped with a fast cutting door, ensuring the accuracy of measurement.
There are two types of scales available: net weight and gross weight. Customers can flexibly choose according to the site space, their own production capacity, and material characteristics.
According to the customer's packaging bag form and material characteristics, there are multiple bag clamping structures to choose from.
Touch screen human-machine interface, making operation convenient and intuitive; The packaging specifications can be adjusted freely, and the working status can be changed at any time
機器設(shè)備簡要說明Brief Description of Machine Equipment
1、本生產(chǎn)線配套機器除注明材料外均為不銹鋼,所有機器結(jié)構(gòu)均是按照食品衛(wèi)生標(biāo)準(zhǔn)選用設(shè)計的;
2、與物料接觸的容器材質(zhì)均為食品級SUS304;
3、經(jīng)常拆洗的結(jié)構(gòu)都采用了易拆件連接,保證交班或者變更產(chǎn)品時候處理衛(wèi)生方便;
4、本套生產(chǎn)線正常生產(chǎn)時需要1-2名員工。
5、本套機器可按照客戶車間需要,選配防爆型。
1. The supporting machines of this production line are all made of stainless steel, except for the materials specified. All machine structures are selected and designed according to food hygiene standards;
2. The container material in contact with the material is food grade SUS304;
3. The structures that are frequently disassembled and washed are connected with easily detachable parts, ensuring easy and hygienic handling during shift handover or product changes;
4. This production line requires 1-2 employees for normal production.
5. This set of machines can be equipped with explosion-proof types according to the needs of the customer's workshop.
設(shè)備主要配置Main equipment configuration
序號No. | 品名component | 品牌brand | 數(shù)量number |
1 | 觸摸屏touch screen | 臺灣維倫WELON | 1 |
2 | PLC | 臺達(dá)DELTE | 1 |
3 | 繼電器relay | 法國施耐德SCHNEIDER | 3 |
4 | 繼電器座Relay base | 法國施耐德SCHNEIDER | 3 |
5 | 空開Air switch | 法國施耐德SCHNEIDER | 2 |
6 | 熱過載Thermal overload | 法國施耐德SCHNEIDER | 1 |
7 | 接觸器contactor | 法國施耐德SCHNEIDER | 1 |
8 | 急停按鈕Emergency stop button | 法國施耐德SCHNEIDER | 1 |
9 | 旋鈕開關(guān)Knob switch | 法國施耐德SCHNEIDER | 1 |
10 | 快加開合門軸承Quick opening and closing door bearing | 日本NSK | 1 |
11 | 慢加開合門軸承Slow opening and closing door bearing | 日本NSK | 1 |
12 | 夾帶氣缸Clamp cylinder | 臺灣亞德客AirTAC | 2 |
13 | 防滴料開門氣缸Anti drip material door opening cylinder | 臺灣亞德客AirTAC | 1 |
14 | 夾帶電磁閥Clamp solenoid valve | 臺灣亞德客AirTAC | 1 |
15 | 防滴料開門電磁閥Anti drip material door opening solenoid valve | 臺灣亞德客AirTAC | 1 |
16 | 稱重傳感器Weighing sensor | 瑞士梅特勒托利多/浙江柯立METTLER TOLEDO | 1 |
17 | 快加電機Quick acceleration motor | 臺灣臺創(chuàng)/江蘇肯德TCG | 1 |
18 | 慢加電機Slow acceleration motor | 臺灣臺創(chuàng)/江蘇肯德TCG | 1 |