盤式滾圓造粒機是由大盤、大齒輪、傳動部分、機架、底座、刮刀架和無動力刮刀等組成,造粒盤盤角采用整體圓弧結構,成粒率可達93%以上。造粒盤設有三個出料口,便于間斷性生產(chǎn)作業(yè),大大地降低了勞動強度,提高了勞動效率。減速機與電動機采用柔性皮帶傳動,起動平穩(wěn)減緩沖擊力,延長了設備的使用壽命;造粒盤盤底采用多條輻射鋼板加強,堅固耐用永不變形;加重、堅固的底座設計,不需要地腳螺旋固定,運轉平穩(wěn);造粒主齒輪采用高頻淬火,使用壽命增加一倍;造粒盤內襯高強度玻璃鋼,防腐耐用。
產(chǎn)品簡介Product introduction
盤式滾圓造粒機是由大盤、大齒輪、傳動部分、機架、底座、刮刀架和無動力刮刀等組成,造粒盤盤角采用整體圓弧結構,成粒率可達93%以上。造粒盤設有三個出料口,便于間斷性生產(chǎn)作業(yè),大大地降低了勞動強度,提高了勞動效率。減速機與電動機采用柔性皮帶傳動,起動平穩(wěn)減緩沖擊力,延長了設備的使用壽命;造粒盤盤底采用多條輻射鋼板加強,堅固耐用永不變形;加重、堅固的底座設計,不需要地腳螺旋固定,運轉平穩(wěn);造粒主齒輪采用高頻淬火,使用壽命增加一倍;造粒盤內襯高強度玻璃鋼,防腐耐用。
The disc rolling granulator is composed of a large disc, a large gear, a transmission part, a frame, a base, a scraper frame, and an unpowered scraper. The disc angle of the granulator adopts an integral arc structure, and the granulation rate can reach over 93%. The granulation plate has three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, which can start smoothly and reduce impact force, extending the service life of the equipment; The bottom of the granulation plate is reinforced with multiple radiating steel plates, which are sturdy, durable, and never deformed; Weighted and sturdy base design, without the need for screw fixation, ensuring smooth operation; The main gear for granulation adopts high-frequency quenching, which doubles its service life; The granulation plate is lined with high-strength fiberglass, which is corrosion-resistant and durable.
工作原理Working principle
造粒機的工作原理是傳動裝置通過過橋裝置帶動筒體旋轉,且筒體軸線與水平面呈特定夾角;當粉料通過進料口加入筒體內后,開始向筒體內部噴水,濕潤的粉料在翻滾的同時,逐漸形成球核,表面濕潤的球核在不斷翻滾、摩擦、碰撞下,逐漸形成顆粒。
The working principle of a granulator is that the transmission device drives the cylinder to rotate through a bridge device, and the axis of the cylinder forms a specific angle with the horizontal plane; After the powder is added to the cylinder through the feeding port, it begins to spray water into the interior of the cylinder. The wet powder gradually forms a ball nucleus while rolling, and the surface wet ball nucleus gradually forms particles under continuous rolling, friction, and collision
適用范圍Applicable scope
盤式滾圓造粒機適用于制藥、食品、化工、農業(yè)、畜牧業(yè)、肥料、陶瓷、鋼鐵等各行業(yè),特別是肥料、有機肥行業(yè),主要用于粉體制作圓形和偏圓型顆粒。
The disc rolling granulator is suitable for various industries such as pharmaceuticals, food, chemical, agriculture, animal husbandry, fertilizers, ceramics, steel, etc., especially in the fertilizer and organic fertilizer industries. It is mainly used for powder production of round and off round particles.
設備特點Equipment characteristics
(1)該機結構新型新穎合理,重量減輕,高度降低。工藝布置靈活方便,適合老廠改造。
The machine has a novel and reasonable structure, with reduced weight and height. The process layout is flexible and convenient, suitable for the renovation of old factories.
(2)大盤傾角可調節(jié)。采用角度墊片,調整靈活方便。
The tilt angle of the large plate can be adjusted. Using angle washers for flexible and convenient adjustment.
(3)采用獨特的無動力組合刮刀一體化使輔助功率消耗降低。
The use of a unique unpowered combination scraper integration reduces auxiliary power consumption.
(4)大盤由盤體和盤節(jié)組成。降低主電機功率。盤節(jié)沿盤體可上下調節(jié)。盤節(jié)端部為邊法蘭,料球出盤時可保證料球不被拉傷、撕裂。
The large plate is composed of a plate body and a plate section. Reduce the power of the main motor. The disc joints can be adjusted up and down along the disc body. The end of the disc joint is an edge flange, which ensures that the material ball is not pulled or torn when it is discharged from the disc.
(5)全新自清理設計,由無動力組合刮刀清邊清底,清角刮刀清盤角,配合盤體獨特處理技術,清淤、成球效果好,不會出現(xiàn)大泥團,料球直徑90%在3-5mm。
A brand new self-cleaning design, with a combination of unpowered scraper for edge and bottom cleaning, angle cleaning scraper for corner cleaning, and unique treatment technology for the disc body. The dredging and ball forming effects are good, and there will be no large mud clumps. The diameter of the feed ball is 90% between 3-5mm.
成品顆粒Finished particles
注:顆粒大小、硬度、形狀可調
Note: the size, hardness and shape of the particles are adjustable
技術參數(shù)表Technical parameter table
型號Model | 造粒盤直 徑Cylinder dia | 盤邊高度Cylinder height | 轉速Speed | 電機 功 率Power | 生產(chǎn) 能 力Output per hur | 長×寬×高Length x widthx Height |
LMYP-500 | 500mm | 200mm | 32r/min | 0.55kw | 20-50kg/h | 650*600*800mm |
LMYP-600 | 600mm | 280mm | 33.5r/min | 0.75kw | 50-100kg/h | 800*700*950mm |
LMYP-800 | 800mm | 200mm | 21r/min | 1.5kw | 100-200kg/h | 900*1000*1100mm |
LMYP-1000 | 1000mm | 250mm | 21r/min | 1.5kw | 200-300kg/h | 1200*950*1300mm |
LMYP-1200 | 1200mm | 250mm | 21r/min | 1.5kw | 300-500kg/h | 1200*1470*1700mm |
LMYP-1500 | 1500mm | 300mm | 21r/min | 3kw | 500-800kg/h | 1760*1500*1950mm |
LMYP-1800 | 1800mm | 300mm | 21r/min | 3kw | 800-1200kg/h | 2060*1700*2130mm |
LMYP-2000 | 2000mm | 350mm | 21r/min | 4kw | 1200-1500kg/h | 2260*1650*2250mm |
LMYP-2500 | 2500mm | 450mm | 14r/min | 7.5kw | 1500-2000kg/h | 2900*2000*2750mm |
LMYP-2800 | 2800mm | 450mm | 14r/min | 11kw | 2000-3000kg/h | 3200*2200*3000mm |
LMYP-3000 | 3000mm | 450mm | 14r/min | 11kw | 2000-4000kg/h | 3400*2400*3100mm |
LMYP-3600 | 3600mm | 450mm | 13r/min | 18.5kw | 4000-6000kg/h | 4100*2900*3800mm |
注:設備產(chǎn)量僅供參考,具體產(chǎn)量以實際測試為準,
Note: The equipment output is for reference only, and the specific output is subject to actual testing