滾筒造粒機(jī)是復(fù)合肥設(shè)備行業(yè)的關(guān)鍵設(shè)備之一,適用于冷、熱造粒以及高、中低濃度復(fù)混肥的大規(guī)模生產(chǎn)。其工作方式為團(tuán)粒濕法造粒,通過一定量的水或蒸汽,使原料在筒體內(nèi)調(diào)濕后進(jìn)行充分化學(xué)反應(yīng),在一定的液相條件下,借助筒體的旋轉(zhuǎn)運(yùn)動,使物料粒子間產(chǎn)生擠壓力團(tuán)聚成球。筒體采用特殊的橡膠板內(nèi)襯或耐酸不銹鋼襯板,實(shí)現(xiàn)了自動除疤、脫瘤,取消了傳統(tǒng)的刮刀裝置。蓋特轉(zhuǎn)鼓造粒機(jī)具有成球強(qiáng)度高、外觀質(zhì)量好、耐腐蝕、耐磨損、能耗低、使用壽命長、操作維修方便等特點(diǎn)。
產(chǎn)品簡介Product introduction
滾筒造粒機(jī)是復(fù)合肥設(shè)備行業(yè)的關(guān)鍵設(shè)備之一,適用于冷、熱造粒以及高、中低濃度復(fù)混肥的大規(guī)模生產(chǎn)。其工作方式為團(tuán)粒濕法造粒,通過一定量的水或蒸汽,使原料在筒體內(nèi)調(diào)濕后進(jìn)行充分化學(xué)反應(yīng),在一定的液相條件下,借助筒體的旋轉(zhuǎn)運(yùn)動,使物料粒子間產(chǎn)生擠壓力團(tuán)聚成球。筒體采用特殊的橡膠板內(nèi)襯或耐酸不銹鋼襯板,實(shí)現(xiàn)了自動除疤、脫瘤,取消了傳統(tǒng)的刮刀裝置。蓋特轉(zhuǎn)鼓造粒機(jī)具有成球強(qiáng)度高、外觀質(zhì)量好、耐腐蝕、耐磨損、能耗低、使用壽命長、操作維修方便等特點(diǎn)。
The drum granulator is one of the key equipment in the compound fertilizer equipment industry, suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizers. Its working method is wet granulation of pellets, which involves a certain amount of water or steam to wet the raw materials inside the cylinder and undergo sufficient chemical reactions. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls. The cylinder body is lined with special rubber plates or acid resistant stainless steel plates, achieving automatic scar removal and tumor removal, eliminating the traditional scraper device. The Gete drum granulator has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance.
工作原理Working principle
物料由進(jìn)料口進(jìn)入旋轉(zhuǎn)筒體的前端,設(shè)在筒體前端的進(jìn)汽管噴出一定壓力的水蒸汽。由于進(jìn)汽管噴頭位于物料底部,且蒸汽噴出來時有一定的壓力,因此使物料均勻地獲得一些水分而結(jié)成較小的顆粒。由于筒體有一定的斜度,這些小顆粒在重力和襯板摩擦力的作用下,不斷地在筒體圓周和軸線方向運(yùn)動,在運(yùn)動中小顆粒逐漸結(jié)成一定規(guī)格的大顆粒。
The material enters the front end of the rotating cylinder through the feeding port, and the steam inlet pipe located at the front end of the cylinder sprays a certain pressure of water vapor. Due to the fact that the nozzle of the steam inlet pipe is located at the bottom of the material and there is a certain pressure when steam is sprayed out, it allows the material to uniformly obtain some moisture and form smaller particles. Due to the slope of the cylinder, these small particles continuously move in the circumferential and axial directions of the cylinder under the action of gravity and lining friction, gradually forming large particles of certain specifications during movement.
適用范圍Applicable scope
滾圓造粒機(jī)適用于制藥、食品、化工、農(nóng)業(yè)、畜牧業(yè)、肥料、陶瓷、鋼鐵等各行業(yè),特別是肥料、有機(jī)肥行業(yè),主要用于粉體制作圓形和偏圓型顆粒。
The rolling granulator is suitable for various industries such as pharmaceuticals, food, chemical, agriculture, animal husbandry, fertilizers, ceramics, steel, etc., especially in the fertilizer and organic fertilizer industries. It is mainly used for powder production of round and off round particles.
設(shè)備特點(diǎn)Equipment characteristics
(1)在轉(zhuǎn)鼓內(nèi)的料層內(nèi)通入蒸汽以提高造粒物料的溫度,使造粒物料的鹽類溶解,實(shí)現(xiàn)低水分含量下獲得高液相量以滿足物料成粒所需之 液相量,同時降低了干燥工序的蒸發(fā)水量。
Steam is introduced into the material layer inside the drum to increase the temperature of the granulation material, dissolve the salts of the granulation material, and achieve high liquid content at low moisture content to meet the liquid content required for material granulation. At the same time, the evaporation water of the drying process is reduced.
(2)根據(jù)需要可往轉(zhuǎn)鼓內(nèi)的料層通氨,使物料進(jìn)行反應(yīng)。
Ammonia can be introduced into the material layer inside the drum as needed to allow the material to react.
(3)轉(zhuǎn)鼓內(nèi)壁襯若干軟膠板或聚丙烯板,筒體上相應(yīng)位置開有通氣孔,當(dāng)內(nèi)襯隨著筒體同時由下方轉(zhuǎn)到上方時,由于自重的關(guān)系內(nèi)襯下垂,從而使黏附在內(nèi)襯上的物料因重力而落下,達(dá)到自動清理結(jié)料的作用。
The inner wall of the drum is lined with several soft rubber or polypropylene sheets, and there are ventilation holes at corresponding positions on the cylinder body. When the inner lining rotates from bottom to top with the cylinder body, the inner lining sags due to its own weight, causing the materials adhered to the inner lining to fall due to gravity, achieving the function of automatic cleaning of aggregates.
(4)在運(yùn)行當(dāng)中操作人員可隨時觀察物料成球的情況,根據(jù)需要及時采取相應(yīng)的措施,保證系統(tǒng)的正常運(yùn)轉(zhuǎn)。
During operation, operators can observe the balling of materials at any time and take corresponding measures as needed to ensure the normal operation of the system.
(5)生產(chǎn)原料適應(yīng)性廣泛:對低溶解度(普鈣、氯化鈣、硫酸銨、硫酸鉀、氯化鉀等)和高溶解度(尿素、硝銨、磷銨等)等原料可按要求任意配合使用,還可搭配一些有機(jī)質(zhì)及中微量元素。
Wide adaptability of production raw materials: low solubility (calcium superphosphate, calcium chloride, ammonium sulfate, potassium sulfate, potassium chloride, etc.) and high solubility (urea, ammonium nitrate, ammonium phosphate, etc.) raw materials can be used in combination according to requirements, and can also be combined with some organic matter and trace elements.
(6)產(chǎn)品品種:可生產(chǎn)各種中低濃度氮、磷、鉀養(yǎng)分總含量的無機(jī)復(fù)合肥、有機(jī)肥、有機(jī)(無機(jī))復(fù)合肥等各系列產(chǎn)品。
Product variety: We can produce various series of inorganic compound fertilizers, organic fertilizers, and organic (inorganic) compound fertilizers with total nutrient content of medium and low concentrations of nitrogen, phosphorus, and potassium.
成品顆粒Finished particles
注:顆粒大小、硬度、形狀可調(diào)
Note: the size, hardness and shape of the particles are adjustable
技術(shù)參數(shù)表Technical parameter table
型號model | 筒體內(nèi)徑barrel diameter | 筒體長度barrel length | 傾斜角度Tilt angle | 轉(zhuǎn)速speed | 生產(chǎn)能力output per hour | 電機(jī)功率power |
LMZG-1240 | 1200mm | 4000mm | 2-2.5° | 18r/min | 1~3t/h | 7.5 |
LMZG-1450 | 1450mm | 5000mm | 2-2.5° | 15r/min | 2~6t/h | 11 |
LMZG-1560 | 1500mm | 6000mm | 2-2.5° | 13r/min | 3~7t/h | 11 |
LMZG-1600 | 1600mm | 6000mm | 2-2.5° | 11.5r/min | 4~9t/h | 11 |
LMZG-1870 | 1800mm | 7000mm | 2-2.5° | 11.5r/min | 5~10t/h | 15 |
LMZG-2080 | 2000mm | 8000mm | 2-2.5° | 11.5r/min | 6~13t/h | 15 |
注:設(shè)備產(chǎn)量僅供參考,具體產(chǎn)量以實(shí)際測試為準(zhǔn),
Note: The equipment output is for reference only, and the specific output is subject to actual testing