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張家港樂馬機械制造有限公司
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風冷式粉碎機
    發布時間: 2024-02-29 15:04    

該機主要用于粉碎熱敏性物料,在粉碎機設備上增加工業冷風機,對粉碎倉和物料進行降溫粉碎,可用于食品企業、化工企業、制藥企業最常用的粉碎設備可用于粉碎化工原料、五谷雜糧、中西藥材等可粉碎上萬種物料,該設備可配套降溫設備,粉碎熱敏性物料,如中藥浸膏,提取物、糖類、樹脂類物料,粉碎過程中無溶化及變質現象。另外設備也可增加除塵裝置、自動出料裝置、定量加料裝置,以改善車間環境衛生及工人勞動強度等問題,粉碎細度:8-200目(可調),時產量可達50-3000kg,設備制材采用304不銹鋼制造,密封件及物料接觸部分均采用食品衛生級材料制作,完全符合食品衛生標準及醫藥GMP衛生標準


風冷式粉碎機

設備簡介Equipment Introduction

  該機主要用于粉碎熱敏性物料,在粉碎機設備上增加工業冷風機,對粉碎倉和物料進行降溫粉碎,可用于食品企業、化工企業、制藥企業最常用的粉碎設備,可用于粉碎化工原料、五谷雜糧、中西藥材等可粉碎上萬種物料,該設備可配套降溫設備,粉碎熱敏性物料,如中藥浸膏,提取物、糖類、樹脂類物料,粉碎過程中無溶化及變質現象。另外設備也可增加除塵裝置、自動出料裝置、定量加料裝置,以改善車間環境衛生及工人勞動強度等問題,粉碎細度:8-200目(可調),時產量可達50-3000kg,設備制材采用304不銹鋼制造,密封件及物料接觸部分均采用食品衛生級材料制作,完全符合食品衛生標準及醫藥GMP衛生標準。

This machine is mainly used for crushing thermosensitive materials. An industrial cold air machine is added to the crusher equipment to cool and crush the crushing bin and materials. It can be used as the most commonly used crushing equipment in food, chemical, and pharmaceutical enterprises. It can be used to crush chemical raw materials, grains, Chinese and Western medicinal materials, etc. It can crush tens of thousands of materials. This equipment can be equipped with cooling equipment to crush thermosensitive materials, such as traditional Chinese medicine extracts, sugars, etc Resin materials have no dissolution or deterioration during the crushing process. In addition, the equipment can also be equipped with dust removal devices, automatic discharge devices, and quantitative feeding devices to improve workshop environmental hygiene and worker labor intensity. The crushing fineness is 8-200 mesh (adjustable), and the hourly output can reach 50-3000kg. The equipment is made of 304 stainless steel, and the sealing parts and material contact parts are made of food hygiene grade materials, fully complying with food hygiene standards and pharmaceutical GMP hygiene standards.


應用范圍Application scope

    適用于醫藥、農業、食品、化工、合金、冶金、地質、科研等。

  • 食品類:核桃、大米、黑米、黃豆、綠豆、蓮子、玉米、高粱、大麥、蕎麥、燕麥,芝麻、花生等

  • 糖  類:白糖、紅糖、白沙糖、葡萄糖、乳糖等

  • 樹脂類:石油樹脂、聚碳樹脂、醛酮樹脂、聚酯樹脂、聚酰胺樹脂、ASA樹脂、AES樹脂、ACS樹脂等

  • 化工類:各種涂料、阻燃材料、化工添加劑、樹脂、有機化工原料和無機化工原料、有機化工原料、成膜物質顏料填料涂料助劑樹脂原料等等

  • 藥材類:中藥浸膏、杏仁、茯苓、紅棗、芡實、枸杞、薏仁、山楂、淮山、首烏、紅豆、阿膠、乳香、菟絲子、當歸、黨參、黃芪等。

  • Suitable for crushing various types of Chinese herbal medicines, precious medicinal herbs, ores, and chemical raw materials in pharmaceutical, agricultural, food, chemical, alloy, metallurgical, geological, scientific research and other units.

  • Food category; Walnuts, rice, black rice, soybeans, mung beans, lotus seeds, corn, sorghum, barley, buckwheat, oats, sesame, peanuts, etc

  • Carbohydrates: white sugar, brown sugar, granulated sugar, glucose, lactose, etc

  • Resin categories: petroleum resin, polycarbonate resin, aldehyde ketone resin, polyester resin, polyamide resin, ASA resin, AES resin, ACS resin, etc

  • Chemical industry: various coatings, flame retardant materials, chemical additives, resins, organic and inorganic chemical raw materials, organic chemical raw materials, film-forming substances, pigment fillers, coating additives, resin raw materials, etc

  • Medicinal materials: Chinese herbal extracts, almonds, poria cocos, red dates, fruit of Euryale ferox, wolfberry, job's tears, hawthorn, Huaishan, Shouwu, red beans, ass hide glue, frankincense, dodder seeds, angelica, codonopsis, astragalus, etc.


工作原理operational principle

   該機由粉碎主機、旋風分離器、關風機、風機等部分組成。物料由加料斗進入粉碎室,通過高速旋轉的齒盤進行粉碎,粉碎細度可通過更換粉碎機篩網進行調節,粉碎好的物料經旋轉離心力和引風機的作用進入旋風分離器,然后通過關風機出料,粉塵進入除塵箱。該機按“GMP”標準設計,整機全部用不銹鋼材料制造,粉碎過程中無粉塵飛揚。

    The machine consists of a crushing host, a cyclone separator, a shut-off fan, a fan, and other parts. The material enters the crushing chamber from the feeding hopper and is crushed through a high-speed rotating toothed disc. The fineness of the crushing can be adjusted by changing the screen of the crusher. The crushed material enters the cyclone separator through the action of the rotating centrifugal force and the induced draft fan, and then is discharged by the fan. The dust enters the dust removal box. This machine is designed according to the GMP standard, and the entire machine is made of stainless steel material, with no dust flying during the crushing process.


設備特點Equipment characteristics

  • 產量高、噪音低、能耗低、維修簡單、安裝方便等;

  • 轉子與定子之間間隙精確合適,粉碎效果最佳;

  • 密封性能較好,內置迷宮式密封,機門有 O  形密封圈,以防粉塵外逸;

  • 由于轉子高速旋轉 ,帶進大量空氣 ,因而有自冷功能 ,能適用要求較低的熱敏性物料粉碎 ;

  • 系統管道連接采用快拆式結構,能快速、方便地拆裝、清洗;

  • High output, low noise, low energy consumption, simple maintenance, and convenient installation;

  • The clearance between the rotor and stator is precise and appropriate, resulting in the best crushing effect;

  • The sealing performance is good, with a built-in labyrinth seal and an O-ring seal on the door to prevent dust from escaping;

  • Due to the high-speed rotation of the rotor, which brings in a large amount of air, it has a self cooling function and can be used for crushing heat sensitive materials with lower requirements;

  • The system pipeline connection adopts a quick disassembly structure, which can be quickly and conveniently disassembled and cleaned;


技術參數表Technical parameter table

200型

300型

400型

600型

800型

1000型

時產量output per hour

20-100kg/h

30-300kg/h

50-800kg/h

100-1500kg/h

200-2000kg/h

300-3000kg/h

主軸轉速speed

4500r/min

3800r/min

3400r/min

2800r/min

2200r/min

1500r/min

進料粒度進料細度Feed size 

<6mm

<10mm

<12mm

<12mm

<15mm

<15mm

粉碎細度Fineness after crushing

5 -200目Mesh,粉碎細度可調Adjustable crushing fineness

粉碎電機Crusher motor

4kw

5.5kw

11kw

18.5kw

37kw

55kw

除塵電機Dust collector motor

2.2kw

2.2kw

2.2kw

7.5kw

11kw

18.5kw

重量weight

580kg

880kg

1200kg

1800kg

2300kg

3000kg

長*寬*高length*width*height

1×0.9×1.8m

1.2×1×2.2m

1.3×1.2×2.3m

1.4×1.2×2.4m

1.5×1.4×2.5m

1.7×1.6×2.8m

注:設備產量僅供參考,具體產量以實際測試為準,

Note: The equipment output is for reference only, and the specific output is subject to actual testing


該機設計靈活,多種結構可選,可根據用戶生產需要定制設備

The machine is designed flexibly with multiple structures to choose from, and can be customized according to user production needs

【多種制作材料可選】 Multiple production materials available

(1)201不銹鋼(2)304L不銹鋼(3)316L不銹鋼(4)用戶指定材料

以上材料可單獨適用也可混合使用,也可以采用用戶指定材料制作

(1) 201 stainless steel (2) 304L stainless steel (3) 316L stainless steel (4) User specified material

The above materials can be used separately or mixed together, or can be made from materials specified by the user


【粉碎齒盤可選】Crushing toothed disc optional

該機使用范圍廣,可粉碎上萬種物料,但各物料特點不同,為了使每種物料都能達到最佳粉碎效果,我司設計了多種齒盤,根據物料特點選擇最適合的齒盤。

This machine has a wide range of applications and can crush tens of thousands of materials, but each material has different characteristics. In order to achieve the best crushing effect for each material, our company has designed multiple tooth discs and selected the most suitable one based on the material characteristics.

 


【降溫方式可選】Cooling method optional

     該機粉碎大部分物料不需要增加降溫裝置,但是粉碎一些特別熱敏性物料時需要增加降溫裝置,以防止物料受熱變性,物料粘壁堆積或篩網堵塞等現象。降溫方式有兩種:分別是水冷式和風冷式。

This machine does not require the addition of a cooling device for crushing most materials, but for crushing some particularly heat sensitive materials, a cooling device needs to be added to prevent material denaturation, wall sticking, or screen blockage. There are two cooling methods: water-cooled and air-cooled.

水冷式:該機有兩個部位可加水

冷裝置分別是:粉碎主軸部位和

粉碎倉壁部位,水源可使用普通

常溫自來水或使用水冷機制冷后

的低溫液體。制冷效果取決于水

風冷式:在水冷的基礎上增加冷

風機,冷風機出風管道連接粉碎

機粉碎倉,連續向粉碎倉注入低

溫冷風,冷風與粉碎齒盤和物料

直接接觸降溫效果更佳。制冷效

果取決于冷風機制冷溫度。


【電機電器可選】Optional

 motor and electrical 

appliances

該機常用電機有三種:普通電機,

防塵防水電機和防爆電機。對于

一些特殊物料,電器開關也可采

用防爆開關或防爆式電器箱。另

外還可以增加變頻器調節粉碎齒

盤轉速。


【加料方式可選】Optional feeding method

  對于一些流動型較好或者較差的物料,為了防止物料進料速度太快或下料不穩定現象,可增加小螺旋定量喂料裝置,設置好進料速度后,將物料倒入加料倉不需要人看守。另外還可在加料倉上增加其他輸送設備,比如螺旋加料機、真空加料機、皮帶輸送機等連接其他設備直接向粉碎機投料。

For some materials with good or poor fluidity, in order to prevent the phenomenon of too fast feeding speed or unstable feeding, a small spiral quantitative feeding device can be added. After setting the feeding speed, the materials can be poured into the feeding bin without the need for human supervision. In addition, other conveying equipment can be added to the feeding bin, such as screw feeders, vacuum feeders, belt conveyors, etc., which can be connected to other equipment and directly fed into the crusher.


【出料方式可選】Optional discharge method

  該機出料方式有多種:布袋收集式,料桶收集式,關風機控制式等,也可以在出料口處增加其他輸送設備,比如螺旋加料機、真空加料機、皮帶輸送機等將粉碎好的物料直接輸送到其他設備,如包裝機、混合機、反應釜等

There are various discharge methods for this machine: bag collection, bucket collection, fan control, etc. Other conveying equipment can also be added at the discharge port, such as screw feeder, vacuum feeder, belt conveyor, etc., to directly transport the crushed materials to other equipment, such as packaging machine, mixer, reaction kettle, etc


【設備機型可選】Optional device model

該機有多種機型可選:粉碎機單機式、簡易除塵式、旋風除塵式、脈沖除塵式等,用戶可根據自己的使用需求選擇機型

This machine has multiple models to choose from: single crusher, simple dust removal, cyclone dust removal, pulse dust removal, etc. Users can choose the model according to their own usage needs

【粉碎機單機式】該機型出料方式為布袋收集式,出料口連接一個布袋并且密封,粉碎好的物料進入布袋,裝滿后將布袋打開倒入包裝袋,該機型適合小批量生產或者物料濕度高的物料【簡易除塵式】該機型在粉碎機基礎上增加了除塵箱,出料方式為布袋收集式或者料桶收集式,該機型清理方便,適合多種物料頻繁交替使用。除塵箱過濾袋清理方式手動搖桿拍打式
【旋風除塵式】該機型在簡易除塵的基礎上增加了旋風分離器和星型卸料閥。該機除塵效果好,出料方便,只要在出料口下面放置料桶或者包裝袋即可,不需要密封。也可在出料口處連接其他輸送機,直接將粉碎好的物料輸送到其他設備,如包裝機、混合機、反應釜等。除塵箱過濾袋清理方式手動搖桿拍打式【脈沖除塵式】該機在旋風除塵的基礎上增加了脈沖反吹裝置,該機除具備旋風除塵設備所有優點外又優化了過濾袋清理方式,將手動搖桿拍打方式改為通過噴吹壓縮空氣的方法除掉過濾袋上附著的粉塵。該機自動化程度高。操作更方便



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