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設備簡介Equipment Introduction

  螺帶混合機革命性地改變了傳統工藝的粉-粉、粉-液、固體物料、顆粒狀物料的混合狀況，使粉一粉、粉一液、固體物料、顆粒狀物料的混合向高速、高效、易操作清洗方便，無污染方面發展，標志著現代工藝的顯著進步，廣泛應用于醫藥、食品（比如奶茶、速溶茶粉、食品添加劑、香精香料、調味品、大豆分離蛋白質噴涂卵磷脂等等混合工藝）、獸藥、變性淀粉、造紙、化工、飼料、CPE塑料粒子等行業

  The spiral belt mixer has revolutionized the mixing of powder powder, powder liquid, solid materials and granular materials in the traditional process, making the mixing of powder powder, powder liquid, solid materials and granular materials develop towards high-speed, efficient, easy to operate, easy to clean and pollution-free, marking the remarkable progress of modern technology, which is widely used in medicine, food (such as milk tea, instant tea powder, food additives, essence, spices, soy protein separation, spraying lecithin and other mixed processes), veterinary medicine, denatured starch, paper making, chemicals, feed, CPE plastic particles and other industries

工作原理operational principle

  臥式螺帶混合機由U形筒體、螺帶攪拌葉片和傳動部件組成；螺帶狀葉片一般做成雙層，工作時外層螺帶將物料從兩側向中央匯集，內層螺帶將物料從中央向兩側輸送，形成對流混合。筒蓋可做成拱形或全開式，拱形可以承壓，全開式方便清洗設備內部。本機的優點是適用范圍廣、混合均勻度高、混合時間短、裝載系數大。

  The horizontal screw belt mixer consists of a U-shaped cylinder, screw belt mixing blades, and transmission components; Spiral shaped blades are generally made into double layers. During operation, the outer spiral belt collects materials from both sides to the center, while the inner spiral belt transports materials from the center to both sides, forming convective mixing. The cylinder cover can be made into an arched or fully open shape, which can bear pressure. The fully open shape is convenient for cleaning the inside of the equipment. The advantages of this machine are wide applicability, high mixing uniformity, short mixing time, and high loading coefficient.

設備特點Equipment characteristics

• 清理方便：滿足每批、每班次及時、方便、快速對設備內部進行清洗、清理不留死角。

• 混合均勻度高：能使1:10000倍配比的物料均勻混合，尤其使對于比重特性較 大的物 料混合更顯其優勢。用戶曾經做過現場試驗，在10分鐘內將1000公斤   面粉和5公斤左右的紅色粉末混合，經過每個角落取樣化驗，混合均勻度很高。相比其他混合機混合均勻度高很多！

• 混合速度快，效率高：通常每批物料混合一般在1-10分鐘就完全達到充分混合攪拌，比其它混料機效率提高6-10倍或更高。

• 出料快，通常1～2分鐘出完一批料。用戶現場試驗時，1000公斤面粉時間47秒

• 裝載量大：該設備通常裝載量（裝載系數）在70%以上。

• 殘留量少：用戶一直認為臥式設備殘留量大，實際不是這樣的，由于外螺帶跟U型筒壁間隙我們在加工過程中做到很很小，而且出料時螺帶一直在運轉，使得物料往出料閥方向運動，基本全部出光。用戶在現場試驗中1000公斤面粉殘留在5公斤。

• 滿足真空上料、無粉塵出料，避免整個上料、混合、出料過程中粉塵飛揚。

• 混合過程溫和，基本不被破壞物料的原始狀態。

• 對物料無污染現象：該設備的攪拌機構為整體式，安全可靠，所有棱角焊縫圓滑過渡，易清洗； 潤滑部部位均在桶體外，無滴油和磨屑物滲入物料，可密封操作，隔絕空氣中塵埃進入物料。

• 對廠房要求低：設備為臥式，且各種形式的驅動裝置和出料位置可任意選擇，不受廠房高度，占地面積制約。

• 設備運轉平穩可靠，易損件少，使用壽命長，維修方便操作簡單。

• Easy cleaning: It meets the requirements of timely, convenient, and fast cleaning of the equipment's interior for each batch and shift, without leaving any blind spots.

• High mixing uniformity: It can evenly mix materials with a ratio of 1:10000 times, especially for materials with larger specific gravity characteristics. The user has conducted on-site experiments, mixing 1000 kilograms of flour and about 5 kilograms of red powder within 10 minutes. After sampling and testing in every corner, the mixing uniformity is very high. Compared to other mixers, the mixing uniformity is much higher!

• Fast mixing speed and high efficiency: Usually, each batch of materials is fully mixed and stirred in 1-10 minutes, which is 6-10 times or more efficient than other mixers.

• Fast discharge, usually completing a batch of materials in 1-2 minutes. During on-site user testing, 1000 kilograms of flour takes 47 seconds to complete

• Large loading capacity: The equipment usually has a loading capacity (loading coefficient) of over 70%.

• Low residual amount: Users have always believed that horizontal equipment has a large residual amount, but in reality, this is not the case. Due to the small gap between the outer spiral belt and the U-shaped cylinder wall during the processing, and the continuous operation of the spiral belt during discharge, the material moves towards the discharge valve direction and is basically completely discharged. During on-site testing, 1000 kilograms of flour remained in 5 kilograms.

• Satisfy vacuum feeding and dust-free discharge, avoiding dust flying during the entire feeding, mixing, and discharging process.

• The mixing process is gentle and basically does not damage the original state of the material.

• No pollution to materials: The mixing mechanism of this equipment is integral, safe and reliable, and all sharp and angular welds have smooth transitions, making it easy to clean; The lubrication parts are all located outside the barrel, with no dripping oil or debris infiltrating the material. They can be sealed for operation, isolating dust from the air from entering the material.

• Low requirements for the factory building: the equipment is horizontal, and various forms of driving devices and discharge positions can be freely selected, without being limited by the height and floor area of the factory building.

• The equipment operates smoothly and reliably, with fewer vulnerable parts, a long service life, and convenient maintenance and simple operation

結構組成Structural composition

• 機蓋：按用戶要求及工藝狀況，蓋可設計成平蓋、拱形蓋，可設計為整塊蓋 開方式，

• 閥門：多種閥門可供選擇，嵌入式閥、閘板閥、碟閥、球閥、滑輪閥，電動、氣動、手動操作均可。

• Machine cover: According to user requirements and process conditions, the cover can be designed as a flat or arched cover, and can be opened as a whole block,

• Valves: Multiple types of valves are available for selection, including embedded valves, gate valves, disc valves, ball valves, and pulley valves. They can be operated electrically, pneumatically, or manually.

技術參數表Technical parameter table

注：設備產量僅供參考，具體產量以實際測試為準，

Note: The equipment output is for reference only, and the specific output is subject to actual testing

生產線配套方案參考Production line supporting plan reference

配置A：叉車送料→人工投料至混合機→混合→人工包裝（磅秤稱重） 配置B：吊車送料→人工投料至帶除塵的投料站→混合→行星卸料閥勻速出料→振動篩	配置C：連續式真空上料器吸料進料→混合→料倉 配置D：噸包吊裝進料→混合→直噸包包裝
配置E：人工投料至投料站→真空上料器吸料進料→混合→移動式料倉 配置F：斗提進料→混合→過渡料倉→包裝機	配置G：螺旋輸送機進料→過渡料倉→混合→螺旋輸送機出料至料倉