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張家港樂馬機械制造有限公司
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中藥浸膏噴霧干燥機
    發布時間: 2024-03-04 21:59    

 LMJG系列中藥浸膏專用噴霧干燥機是吸收國外技術開發的適用于熔點低、含糖高的中藥產品的干燥設備,并具有不粘壁、物料不焦化、不易吸潮等特點。該裝置根據干燥產品的特點和性質確定噴霧干燥的工藝條件,自動化程度高,操作方便,符合GMP要求。該裝置的成功開發,解決了多年來許多熔點低、含糖高的中藥產品不能用噴霧干燥的技術難點,也是對噴霧干燥在中藥制藥中的應用技術研究的新發展。

中藥浸膏噴霧干燥機

設備簡介Equipment Introduction

 LMJG系列中藥浸膏專用噴霧干燥機是吸收國外技術開發的適用于熔點低、含糖高的中藥產品的干燥設備,并具有不粘壁、物料不焦化、不易吸潮等特點。該裝置根據干燥產品的特點和性質確定噴霧干燥的工藝條件,自動化程度高,操作方便,符合GMP要求。該裝置的成功開發,解決了多年來許多熔點低、含糖高的中藥產品不能用噴霧干燥的技術難點,也是對噴霧干燥在中藥制藥中的應用技術研究的新發展。

 LMJG系列中藥浸膏專用噴霧干燥機是離心式噴霧干燥技術在特定物料干燥中的應用,該干燥設備是專門用來解決中藥浸膏和植物提取液的噴霧干燥機,它有效地解決了原LPG系列高速噴霧干燥機在中藥浸膏干燥中出現的粘壁、焦化、收粉率低、產量低等問題。

LMJG series spray dryer for traditional Chinese medicine extracts is a drying equipment developed by absorbing foreign technology, which is suitable for traditional Chinese medicine products with low melting point and high sugar content, and has the characteristics of non sticking to the wall, non coking materials, and non moisture absorption. The device determines the technological conditions of spray drying according to the characteristics and properties of the drying products. It is highly automated, easy to operate, and complies with GMP requirements. The successful development of this device has solved the technical difficulties that many Chinese medicine products with low melting point and high sugar content cannot be dried by spray for many years, and it is also a new development of the application technology research of spray drying in Chinese medicine pharmacy.

LMJG series spray dryer for traditional Chinese medicine extracts is the application of centrifugal spray drying technology in the drying of specific materials. This drying equipment is specially used to solve the problems of spray dryer for traditional Chinese medicine extracts and plant extracts. It effectively solves the problems of wall sticking, coking, low powder collection rate, low output, etc. that the original LPG series high-speed spray dryer has in the drying of traditional Chinese medicine extracts.



工作原理operational principle

 空氣經空氣過濾器后進入空氣加熱器,當空氣加熱器到給定的溫度后以切線方向進入熱風分配器,經熱風分配器作用后的空氣,均勻地、螺旋式地進入干燥室,同時料液由霧化器霧化為20~60um的霧滴,當霧滴與熱空氣接觸后就迅速汽化干燥為粉末或顆粒產品。采用旋風風離器直接收集后經氣力輸送至效料倉,完成物料的冷卻及輸送,廢氣由風機排出口經水沫除塵器排出。

After passing through the air filter, the air enters the air heater. When the air heater reaches the given temperature, it enters the hot air distributor in a tangential direction. The air, after being operated by the hot air distributor, enters the drying chamber uniformly and spirally. At the same time, the material liquid is atomized into 20-60um droplets by the atomizer. When the droplets come into contact with the hot air, they quickly vaporize and dry into powder or particulate products. The cyclone air separator is used to directly collect the waste gas, which is then pneumatically transported to the material bin to complete the cooling and transportation of the material. The waste gas is discharged from the fan outlet through the water mist dust collector.


設備特點Equipment characteristics

1、塔體具有冷風夾套;

2、塔體上裝有自動振打裝置;

3、塔體、管路配有快開清洗孔及排污孔;    

4、自動控制恒溫加料罐;

5、手工高壓洗塔隨機附件;

6、與物料接觸的部分采用不銹鋼材料制作(或全不銹鋼制造);

7、物料收集采用兩級旋風除塵裝置,或一級旋風除塵器和濕式除塵器;

8、進風溫度實現自動控制及連續裝置。

9、配有氣掃裝置。

1. The tower body has a cold air jacket;

2. The tower is equipped with an automatic vibration device;

3. The tower body and pipelines are equipped with quick opening cleaning holes and drainage holes;

4. Automatic control of constant temperature feeding tank;

5. Manual high-pressure washing tower random accessories;

6. The part in contact with the material is made of stainless steel material (or all stainless steel);

7. The material collection adopts a two-stage cyclone dust removal device, or a one-stage cyclone dust collector and a wet dust collector;

8. Automatic control and continuous device for inlet air temperature.

9. Equipped with an air scanning device.


技術參數表Technical parameter table

型號model

LMJG

15

LMJG

20

LMJG

25

LMJG

32

LMJG

38

LMJG

40

LMJG

47

LMJ

G52

LMJ

G58

水份蒸發量

Water evaporation capacity

5 kg/h

10 kg/h

25 kg/h

50 kg/h

80 kg/h

100

kg/h

150

kg/h

200

kg/h

300

kg/h

料液處理量

Liquid processing capacity

 

6-7

kg/h

12-14

kg/h

25-34

kg/h

50-68

kg/h

80-108

kg/h

100-135

kg/h

150-203

kg/h

200-270

kg/h

300-406

kg/h

成品產量

Finished product output

1-2

kg/h

2-4

kg/h

5-7

kg/h

9-14

kg/h

15-22

kg/h

18.4-28

kg/h

28-42

kg/h

37-56.5

kg/h

55-85

kg/h

濕物料含固量

Solid content of wet materials

18-25 %

成品含水量

 Finished product moisture content

3-5%

電功率

electric power

36kw

45kw

63kw

99kw

132kw

153kw

204kw

246kw

330kw

加熱源

 Heating source

蒸氣+電Steam+Electricity

產品收集方式及

一次收集效率

 Product collection

methods and one-time

collection efficiency

一點或兩點收集:一次收集小輪車≥95%

One or two point collection: Collecting small wheeled vehicles at once ≥ 95%

自控儀表

 Self-control instrument

溫度與壓力自動控制、調節,聯鎖報警

Automatic control and adjustment of temperature and pressure, interlocking prompt

進風溫度Air

 inlet temperature

150-200℃

出風溫度Air

 outlet temperature

80-100℃

External dimensions

外形尺寸

(mm)

length

5000

5500

7000

8000

9800

11000

12200

14100

15000

width

3000

3500

4000

5000

5700

6200

7000

7800

9000

height

4500

4600

5200

6500

7600

8100

9000

9850

11100

:?

★實際外形尺寸可根據客戶實際情況確定,以上尺寸僅供參考。
★以上蒸發量是最大蒸發量。

Note:

 The actual external dimensions can be determined based on the customer's actual situation, and the above dimensions are for reference only.

The above evaporation rate is the maximum evaporation rate.


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